C91 – 48 x 48mm Digital Controller
Brand: Brainchild
$289.00 Excl. GST
All prices are in NZ$, and GST exclusive and are subject to change without notice.
Product Details
C91 PID Temperature Controller | 1/16 DIN PID Solution
The BrainChild C91 Temperature Controller is a compact, high-performance 1/16 DIN controller designed for precise temperature management in industrial automation. Equipped with fuzzy logic auto-tuning PID, it adapts intelligently to process changes, ensuring accurate and stable control.
The C91 supports a wide range of universal input types (TC, RTD, mV, mA) with 18-bit A/D resolution and a fast 5Hz sampling rate. Output configurations include relay, SSR, or analogue retransmission, making it suitable for both heating and cooling applications. Its built-in RS-232/RS-485 Modbus RTU, intuitive 4-key interface, and USB programming port offer seamless system integration and quick setup.
Panel Interface|LED Display & 4-Key Control
The C91 temperature controller features a simple and functional panel interface designed for quick operation in compact control environments. A 4-digit red LED display provides clear real-time feedback of process values, setpoints, and control status.
Five status indicators on the panel signal essential operating modes:
- Process Unit Indicator
- Auto-Tuning Status
- Manual Mode
- Deviation Display
- Output Activation
The device includes 4 tactile membrane buttons for easy configuration of setpoints, parameters, and mode selection, enhancing usability and minimizing setup time.
Input Specs|Multi-Signal A/D Accuracy
The C91 temperature controller offers flexible universal input compatibility, supporting thermocouples (J, K, T, E, N, R, S), RTDs (PT100 DIN/JIS), and analog signals including 0–50 mV, 0–20 mA, 4–20 mA, 1–5V.
With a high-performance 18-bit A/D converter, it delivers precise readings across all signal types. The input circuit features cold junction compensation, digital filtering, and sensor break detection to ensure measurement stability and safety.
Output Options|Relay, SSR or Analogue
Selectable relay, SSR voltage or 15-bit analogue output for control
The C91 controller provides flexible dual-output configurations, allowing users to select from relay contacts (2A/240VAC), SSR voltage drive, or analog outputs (0–20 mA, 4–20 mA, 0–10V, 1–5V).
The analogue output features 15-bit D/A resolution, ensuring high signal fidelity. Outputs can be assigned for PID control, alarm signalling, or dwell timer operation, depending on system setup.
C91 Features
- Fuzzy PID with auto-tune control
- Dual output: Relay, SSR or Analogue
- 5Hz sampling rate for fast signal response
- Supports TC, RTD, mV, mA, and voltage inputs
- Bright 4-digit LED display for clear readout
- Digital filter to stabilize fluctuating signals
- Output 2 can be set as dwell timer function
- Configurable alarm: high, low, band, dwell
- Built-in Modbus RTU via RS-232 or RS-485
- Relay, SSR, or analogue output options
Technical Specs
| Power |
| 90 – 250 VAC, 47 – 63 Hz, 10VA, 5W maximum |
| 111 – 26 VAC / VDC, SELV, Limited Energy, 10VA, 5W maximum |
| Input 1 | Characteristics |
| Resolution | 18 bits |
| Sampling Rate | 5 times / second |
| Maximum Rating | -2 VDC minimum, 12 VDC maximum ( 1 minute for mA input ) |
| Temperature Effect | ±1.5 uV/ °C for all inputs except mA
input ±3.0 uV/ °C for mA input |
| Sensor Lead Resistance Effect | T/C: 0.2uV/ohm
3-wire RTD: 2.6 °C/ohm of resistance difference of two leads 2-wire RTD: 2.6 °C/ohm of resistance sum of two leads 200nA |
| Common Mode Rejection Ratio ( CMRR ) | 120dB |
| Normal Mode Rejection Ratio ( NMRR ) | 55dB |
| Sensor Break Detection | Sensor open for TC, RTD and mV inputs, Sensor short for RTD input, below 1 mA for 4-20 mA input, below 0.25V for 1 – 5 V input, unavailable for other inputs. |
| Sensor Break Responding Time | Within 4 seconds for TC, RTD and mV inputs, 0.1 second for 4-20 mA and 1 – 5 V inputs. |
| TYPE | Range | Accuracy@25°C | Input Impedance |
| J | -120°C -1000°C (-184°F -1832°F) | ±2°C | 2.2MΩ |
| K | -200°C -1370°C (-328°F -2498°F) | ±2°C | 2.2MΩ |
| T | -250°C -400°C (-418°F -752°F) | ±2°C | 2.2MΩ |
| E | -100°C -900°C (-148°F -1652°F) | ±2°C | 2.2MΩ |
| B | 0°C -1820°C (32°F -3308°F) | ±2°C (200°C – 1820°C) | 2.2MΩ |
| R | 0°C-1767.8°C (32°F -3214°F) | ±2°C | 2.2MΩ |
| S | 0°C -1767.8°C (32°F -3214°F) | ±2°C | 2.2MΩ |
| N | -250°C -1300°C (-418°F -2372°F) | ±2°C | 2.2MΩ |
| L | -200°C -900°C (-328°F -1652°F) | ±2°C | 2.2MΩ |
| PT100 (DIN) | -210°C -700°C (-346°F -1292°F) | ±0.4°C | 1.3KΩ |
| PT100 (JIS) | -200°C -600°C (-328°F -1112°F) | ±0.4°C | 1.3KΩ |
| mV | -8mV -70mV | ±0.05% | 2.2MΩ |
| mA | -3mA -27mA | ±0.05% | 70.5Ω |
| V | -1.3V-11.5V | ±0.05% | 302KΩ |
| Output 1 / Output 2 | |
| Relay Rating | 2A/240 VAC, life cycles 200,000 for resistive load |
| Pulsed Voltage | Source Voltage 5V, current limiting resistance 66 |
| Linear Output Characteristics | |||
| Type | Zero Tolerance | Span Tolerance | Load Capacity |
| 4-20 mA | 3.6-4 mA | 20-21 mA | 500Ω max. |
| 0-20 mA | 0 mA | 20-21 mA | 500Ω max. |
| 0-5 V | 0 V | 5-5.25 V | 10KΩ min. |
| 1-5 V | 0.9-1 V | 5-5.25 V | 10KΩ min. |
| 0-10 V | 0 V | 10-10.5 V | 10KΩ min. |
| Linear Output | |
| Resolution | 15 bits |
| Output Regulation | 0.01 % for full load change |
| Output Settling Time | 0.1 sec. ( stable to 99.9 % ) |
| Isolation Breakdown Voltage | 1000VAC |
| Temperature Effect | ±0.0025 % of SPAN / °C |
| Triac ( SSR ) Output | |
| Rating | 1A / 240 VAC |
| Inrush Current | 20A for 1 cycle |
| Min. Load Current | 50 mA rms |
| Max. Off-state Leakage | 3 mA rms |
| Max. On-state Voltage | 1.5V rms |
| Insulation Resistance | 1000 Mohms min. at 500 VDC |
| Dielectric Strength | 2500 VAC for 1 minute |
| Alarm ( Output 2 ) | |
| Alarm Functions | Dwell timer, Deviation High / Low Alarm, Deviation Band High / Low Alarm Process High / Low Alarm |
| Alarm 1 Relay | Form A,Max. rating 2A/240VAC, life cycles 200,000 for resistive load. |
| Alarm Mode | Normal, Latching, Hold, Latching / Hold. |
| Dwell Timer | 0.1 – 4553.6 minutes |
| Data Communication | |
| Interface | RS-232 ( 1 unit ), RS-485 ( up to 247 units ) |
| Protocol | Modbus Protocol RTU mode |
| Address | 1 – 247 |
| Baud Rate | 0.3 ~ 38.4 Kbits/sec |
| Data Bits | 7 or 8 bits |
| Parity Bit | None, Even or Odd |
| Stop Bit | 1 or 2 bits |
| Communication Buffer | 50 bytes |
| Analog Retransmission | |
| Output Signal | 4-20 mA, 0-20 mA, 0-1V, 0-5V, 1-5V, 0-10V |
| Resolution | 15 bits |
| Accuracy | ±0.05 % of span ±0.0025 %/ °C |
| Load Resistance | 0 – 500 ohms ( for current output ),10 K ohm minimum ( for voltage output ) |
| Output Regulation | 0.01 % for full load change |
| User Interface | |
| Single 4-digit LED Displays | 10mm |
| Keypad | 4 keys |
| Programming Port | For automatic setup, calibration and testing |
| Communication Port | Connection to PC for supervisory control |
| Control Mode | |
| Output 1 | Reverse ( heating ) or direct ( cooling )action |
| Output 2 | PID cooling control, cooling P band 50 ~ 300% of PB, dead band -36.0 ~ 36.0% of PB |
| ON-OFF | 0.1 – 90.0 ( °F ) hysteresis control ( P band = 0 ) |
| P or PD | 0 – 100.0 % offset adjustment |
| PID | Fuzzy logic modified , Proportional band 0 ~ 500.0 °C , Integral time 0 – 1000 seconds , Derivative time 0 – 360.0 seconds |
| Cycle Time | 0.1 – 100.0 seconds |
| Manual Control | Heat (MV1) and Cool (MV2) |
| Auto-tuning | Cold start and warm start |
| Failure Mode | Auto-transfer to manual mode while sensor break or A-D converter damage |
| Ramping Control | 0 ~ 900.0°F/minute or 0 ~ 900.0 °F/hour ramp rate |
| Digital Filter | Function : First order Time Constant : 0, 0.2, 0.5, 1, 2, 5, 10, 20, 30, 60 seconds programmable |
| Environmental & Physical | |
| Operating Temperature | -10°C ~ 50°C |
| Storage Temperature | -40°C ~ 60°C |
| Humidity | 0 to 90 % RH ( non-condensing ) |
| Insulation Resistance | 20 Mohms min. ( at 500 VDC ) |
| Dielectric Strength | 2000 VAC, 50/60 Hz for 1 minute |
| Vibration Resistance | 10 – 55 Hz, 10 m/s² for 2 hours |
| Shock Resistance | 200 m/s2( 20 g ) |
| Moldings | Flame retardant polycarbonate |
| Dimensions | C91 —48mm(W) X 48mm(H) X 94mm(D), 86 mm depth behind panel |
| Mounting | C91 —panel mount, cutout 45 X 45 ( mm ) |
| Weight | C91 — 140 grams |
| Altitude | 2000m maximum |
| Approval Standards | |
| Safety | UL 61010C-1 , CSA C22.2 No. 24-93 , EN61010-1 (IEC1010-1) |
| Protective Class | NEMA 4X ( IP65 ) front panel for C21, IP30 front panel for C91, all indoor use, IP20 housing and terminals |
| EMC | EN61326 |
Ordering Information
C91-(1)-(2)-(3)-(4)-(5)-(6)| Power Input | 4: 90 - 250 VAC, 47-63 HZ |
| 5: 11 - 26 VAC or VDC, SELV, Limited Energy | |
| 2 Signal Input | 1: Standard Input |
| Thermocouple: J, K, T, E, B, R, S, N, L | |
| RTD: PT100 DIN, PT100 JIS | |
| 2: 0 - 60 mV | |
| 3: 0 - 1 V | |
| 4: 0 - 5 V | |
| 5: 1 - 5 V | |
| 6: 4 - 20 mA | |
| 7: 0 - 20 mA | |
| 8: 0 - 10V | |
| 9: Special Order | |
| 3 Output 1 | 0: None |
| 1: Relay rated 2A / 240VAC | |
| 2: Pulsed voltage to drive SSR, 5V / 30mA | |
| 3: Isolated 4 - 20mA / 0 - 20mA | |
| 4: Isolated 1 - 5V / 0 - 5V | |
| 5: Isolated 0 - 10V | |
| 6: Triac output 1A / 240VAC,SSR | |
| C: Pulsed voltage to drive SSR, 14V/40mA | |
| 9: Special order | |
| 4 Output 2 | 0: None |
| 1: Form A relay 2A / 240VAC | |
| 2: Pulsed voltage to drive SSR, 5V / 30mA | |
| 3: Isolated 4 - 20mA / 0 - 20mA | |
| 4: Isolated 1 - 5V / 0 - 5V | |
| 5: Isolated 0 - 10V | |
| 6: Triac output, 1A / 240VAC, SSR | |
| 7: Isolated 20V / 25mA transducer power supply | |
| 8: Isolated 12V / 40mA transducer power supply | |
| 9: Isolated 5V / 80mA transducer power supply | |
| A: RS-485 interface | |
| C: Pulsed voltage to drive SSR, 14V/40mA | |
| D: Retransmit 4-20mA / 0-20mA | |
| E: Retransmit 1-5V / 0-5V | |
| F: Retransmit 0-10V | |
| B: Special order | |
| 5 Communications | 0: None |
| 1: RS-485 interface | |
| 9: Special order | |
| 6 Display Color | 0: Red color |
| 1: Green color |
Documents
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